5S Implementation

The key to a successful 5S implementation lies inthese within 30 days.
total involvement and active participation of the4. Set everything in order (Seiton) which focuses on
employees. If the implementation part is done right,fixing/arranging things starting from the most
you will be able to benefit from uninterruptedeffortless.
business operations. Together with this, you will be5. Shiny clean (Seiso) which is essential for the
able to have highly motivated staff eager to carry onacceptance of 5S. Seiso serves two main goals: an
with the change process. But, the question is, howagreement on the cleaning standards that you most
can 5S be implemented effectively?think is appropriate. Secondly, you must know what
The following are the seven steps of effective 5Syou need to be able to get there. Appoint different
implementation.teams to take care of specific area assigned to
1. The very first step is to choose a department thatthem. Everyone involved in the organization from
you can start with. Since 5S uses resources, youmanagers to staff must perform the seiso activity.
need to begin at a place where the compensation6. Standardized cleanup (Seiketsu). All the other steps
time is short. You have to do this right to be able towill be useless if you fail in this step. A good
set an example for the next.documentation of seiso in essential when you come
2. 5S training workshops are also important. Conductto seiketsu. This will enable you to know what the
training workshops and involve all the staff includingimportant housekeeping tasks are and their
managers, production personnel and maintenanceestimated intervals.
staff.7. Shitsuke is the final step in 5S implementation
3. Treat seiri as a waste reduction activity. Aim ofwhich represents discipline. Discipline is something that
this is to make housekeeping easier and the bestwill change the future and is supposed to be
way you can do this is by making cross-functionalsustained. Make an agreement on management policy
teams and searching for all the things that createsfor cleaning. Appoint different people for different
unnecessary efforts. From this, you can sort out thetasks and use audits to avoid the level to drop. Long
unnecessary things, characterize all known problems,term results can only be achieved with consistency.
remove hazards and find leakages. Red-tag each andThese are the top seven steps for effective 5S
every problem and make a strategy to overcomeimplementation.