The Lean Laboratory of the 21st Century

The Lean manufacturing approach has worked foremails, instant messaging, and social networks, there
countless companies in the redesign of their businessis little doubt that customers might soon be speaking
operations to minimize waste and cut costs throughdirectly to their drug manufacturers about product
variations of process repetition. Some might argueinformation, instead of their doctors or other medical
that these Lean manufacturing principles have beenprofessionals.
used most successfully in recent years by theAlso, in the Lean pharmaceutical environment of the
pharmaceutical industry. Basic Lean applications in the21st century, there is little doubt that cycle time
pharmaceutical industry up until this point have beenreduction and quality will both increase dramatically.
focused on factory-based pharmaceuticalBecause cycle time is often quality driven, it is not
manufacturing concepts and cost effectiveness. Butuncommon for it to take longer to release a batch of
what will the Lean approach be in the ever evolvingdrug products, than it takes to produce them. Even
pharmaceutical world of the 21st century, and whatwith current Lean concepts in place, longer cycle
innovative role will it play in directing companiestimes can disrupt the flow of the whole product
towards less waste and more productivity?itself. In the future, however, there is no doubt that
Lean manufacturing principles go hand in hand withcycle time and quality will both be improved
the pharmaceutical industry because they both relydramatically, ensuring higher quality products, with less
on the principle of manufacturing thousands ofproduction time for the company.Quality enhancing
batches of product with minimal variation, at thetechnologies such as PAT (Process Analytical
lowest possible price. By determining out the mosttechnology), strategies will clearly play an important
cost-effective way to develop a product, reducing asrole in this LEAN approach.
much waste as possible, the savings that accrewUntil recently, many in the pharmaceutical industry
forin an industry as large as the pharmaceuticalhave been apprehensive in the adoption of Lean
industry can be quite significant. But as we move intoprinciples into their companies, even though they
an ever evolving technological world, what role willhave shown great success in other industries. These
Lean strategies have in the 21st centuryfears stem from a concern that a Lean
pharmaceutical industry?manufacturing approach will cut down on the quality
In the Lean manufacturing environment of the 21stcontrol of a product, resulting in lower quality
century, pharmaceutical companies will not only runproducts, which may result in lawsuits or non FDA
efficiently, but hyper-efficiently in every possible way.approval. But as more companies in the
With developing technology, and ever mindful wastepharmaceutical industry begin to use Lean strategy
reduction methods, the Lean laboratory of thewith great success, many in the field are optimistic of
future, will be quite different from what it is today. Inits effectiveness in the future.
the future world of Lean manufacturing, everyIf your pharmaceutical company is looking to apply
customer-supplier connection will be as direct asLean strategies to your business, then contact a
possible, with little opportunity for processpharmaceutical consultancy firm that specializes in
confusion.to no ambiguity. With technology such asLean business strategies.